DC/DC Railway Converter
•
•
2" x 1" x 0.4" metal package
•
EN 50155 approval for railway
applications
•
Thermal shock and vibration resistant
according EN 61373
TEN 20WIR Series, 20 Watt
Ultra wide 4:1 input voltage range
9–36, 18–75, 43–160 VDC
•
Input filter meets EN 55032 class B
without external components
•
•
High efficiency up to 89%
•
•
Under voltage lock-out circuit
•
3-year product warranty
Operating temperature range
–40°C to +85°C
Remote On/Off and
Output voltage adjustable
UL 62368-1 IEC 62368-1
The TEN 20WIR series is a family of high performance 20 Watt DC/DC converter modules featuring ultra wide 4:1 input voltage ranges in a 2" x 1" x 0.4"
package with industry-standard footprint. Input voltages up to 160 VDC, excellent EMC characteristics and EN 50155 approval make this product the best
choice for many demanding applications in railroad and transportation systems.
Further standard features include remote On/Off, over voltage protection, under voltage lockout and short circuit protection. Low input current characteristics at minimal load make these converters also the ideal solution for battery-operated systems. Typical applications are in wireless networks, telecom/datacom, industry control systems and measurement equipment.
Models
Order Code
Input Voltage
Range
TEN 20-2410WIR
TEN 20-2411WIR
TEN 20-2412WIR
TEN 20-2413WIR
TEN 20-2422WIR
TEN 20-2423WIR
TEN 20-4810WIR
TEN 20-4811WIR
TEN 20-4812WIR
TEN 20-4813WIR
TEN 20-4822WIR
TEN 20-4823WIR
TEN 20-7210WIR
TEN 20-7211WIR
TEN 20-7212WIR
TEN 20-7213WIR
TEN 20-7222WIR
TEN 20-7223WIR
9 - 36 VDC
(24 VDC nom.)
18 - 75 VDC
(48 VDC nom.)
43 - 160 VDC
(110 VDC nom.)
Output 1
Output 2
Vnom
Imax
3.3 VDC
5 VDC
12 VDC
15 VDC
+12 VDC
+15 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
+12 VDC
+15 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
+12 VDC
+15 VDC
4'500 mA
4'000 mA
1'670 mA
1'330 mA
833 mA
667 mA
4'500 mA
4'000 mA
1'670 mA
1'330 mA
833 mA
667 mA
4'500 mA
4'000 mA
1'670 mA
1'330 mA
833 mA
667 mA
Vnom
Efficiency
Imax
–12 VDC
–15 VDC
833 mA
667 mA
–12 VDC
–15 VDC
833 mA
667 mA
–12 VDC
–15 VDC
833 mA
667 mA
typ.
85 %
88 %
89 %
88 %
88 %
89 %
85 %
88 %
89 %
89 %
88 %
89 %
85 %
87 %
88 %
88 %
88 %
89 %
Options
TEN-HS1
- Optional Heat Sink with Height = 0.22 inch: www.tracopower.com/products/ten-hs1.pdf
www.tracopower.com
September 20, 2023
Page 1 / 5
TEN 20WIR Series, 20 Watt
Input Specifications
Input Current
- At no load
24 Vin models:
48 Vin models:
110 Vin models:
24 Vin models:
48 Vin models:
110 Vin models:
24 Vin models:
48 Vin models:
110 Vin models:
Surge Voltage
Under Voltage Lockout
Reflected Ripple Current
Recommended Input Fuse
6 mA typ.
4 mA typ.
3 mA typ.
50 VDC max. (100 ms max.)
100 VDC max. (100 ms max.)
170 VDC max. (100 ms max.)
7.5 VDC min. / 8 VDC typ. / 8.8 VDC max.
15.5 VDC min. / 16 VDC typ. / 17.5 VDC max.
38.5 VDC min. / 40 VDC typ. / 42 VDC max.
30 mAp-p typ.
24 Vin models: 4'000 mA (slow blow)
48 Vin models: 2'000 mA (slow blow)
110 Vin models: 1'000 mA (slow blow)
(The need of an external fuse has to be assessed
in the final application.)
Internal Pi-Type (110 Vin models)
Common Choke (other models)
Input Filter
Output Specifications
Output Voltage Adjustment
Voltage Set Accuracy
Regulation
±10% (single output models only)
(By external trim resistor)
- Input Variation (Vmin - Vmax)
- Load Variation (10 - 90%)
Ripple and Noise
(20 MHz Bandwidth)
- Cross Regulation
(25% / 100% asym. load)
- single output
- dual output
Capacitive Load
- single output
- dual output
See application note: www.tracopower.com/overview/ten20wir
Output power must not exceed rated power!
±1% max.
single output models: 0.2% max.
dual output models: 0.5% max.
single output models: 0.1% max.
dual output models: 0.8% max. (Output 1)
0.8% max. (Output 2)
dual output models: 5% max.
3.3 Vout models:
5 Vout models:
12 Vout models:
15 Vout models:
12 / -12 Vout models:
15 / -15 Vout models:
3.3 Vout models:
5 Vout models:
12 Vout models:
15 Vout models:
12 / -12 Vout models:
15 / -15 Vout models:
Minimum Load
Temperature Coefficient
Hold-up Time
Start-up Time
Short Circuit Protection
Output Current Limitation
Overvoltage Protection
Transient Response
- Response Time
75 mVp-p typ. (w/ 1 µF, 50 V X7R)
75 mVp-p typ. (w/ 1 µF, 50 V X7R)
100 mVp-p typ. (w/ 1 µF, 50 V X7R)
100 mVp-p typ. (w/ 1 µF, 50 V X7R)
100 / 100 mVp-p typ. (w/ 1 µF, 50 V X7R)
100 / 100 mVp-p typ. (w/ 1 µF, 50 V X7R)
7'000 µF max.
5'000 µF max.
850 µF max.
700 µF max.
500 / 500 µF max.
350 / 350 µF max.
Not required
±0.02 %/K max.
10 ms min. (acc. to EN 50155 Class S2, see
application note for ext. capacitor calculation:
www.tracopower.com/info/holdup_en50155.pdf)
30 ms max.
Continuous, Automatic recovery
125 - 188% of Iout max.
150% typ. of Iout max.
110 - 165% of Vout nom.
250 µs typ. (25% Load Step)
All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated.
www.tracopower.com
September 20, 2023
Page 2 / 5
TEN 20WIR Series, 20 Watt
Safety Specifications
Safety Standards
EN 60950-1
EN 62368-1
IEC 60950-1
IEC 62368-1
UL 60950-1
UL 62368-1
EN 50155
- IT / Multimedia Equipment
- Railway Applications
- Certification Documents
www.tracopower.com/overview/ten20wir
Pollution Degree
Over Voltage Category
PD 2
OVC I
EMC Specifications
EMI Emissions
EN 50121-3-2 (EMC for Rolling Stock)
EN 55032 class B (internal filter)
EN 55032 class B (internal filter)
- Conducted Emissions
- Radiated Emissions
EMS Immunity
- Electrostatic Discharge
- RF Electromagnetic Field
- EFT (Burst) / Surge
- Conducted RF Disturbances
- PF Magnetic Field
External filter proposal: www.tracopower.com/overview/ten20wir
(110 Vin models: external filter for class B)
EN 50155 (Railway Applications)
EN 50121-3-2 (EMC for Rolling Stock)
Air: EN 61000-4-2, ±8 kV, perf. criteria A
Contact: EN 61000-4-2, ±6 kV, perf. criteria A
EN 61000-4-3, 10 V/m, perf. criteria A
EN 61000-4-4, ±2 kV, perf. criteria A
EN 61000-4-5, ±2 kV, perf. criteria A
Ext. input component: 220 μF, 100 V, KY (24 & 48 Vin models)
100 μF, 250 V, BXF (110 Vin model)
EN 61000-4-6, 10 Vrms, perf. criteria A
Continuous: EN 61000-4-8, 100 A/m, perf. criteria A
1 s: EN 61000-4-8, 1000 A/m, perf. criteria A
General Specifications
Relative Humidity
Temperature Ranges
- Operating Temperature
Power Derating
- Case Temperature
- Storage Temperature
- High Temperature
Cooling System
Remote Control
95% max. (non condensing)
–40°C to +86°C
–40°C to +91°C (with Heat Sink)
+105°C max.
–55°C to +125°C
Depending on model
- Voltage Controlled Remote
- Off Idle Input Current
- Remote Pin Input Current
Altitude During Operation
Switching Frequency
Insulation System
Isolation Test Voltage
Isolation Resistance
Isolation Capacitance
Reliability
Washing Process
- Input to Output, 60 s
- Input to Case, 60 s
- Input to Output, 500 VDC
- Input to Output, 100 kHz, 1 V
- Calculated MTBF
See application note: www.tracopower.com/overview/ten20wir
Natural convection (20 LFM)
On: 3.0 to 15 VDC or open circuit
Off: 0 to 1.2 VDC or short circuit
Refers to 'Remote' and '-Vin' Pin
2.5 mA typ.
-0.5 to 1.0 mA
5'000 m max.
297 - 363 kHz (PWM)
330 kHz typ. (PWM)
Functional Insulation
2'250 VDC
1'600 VDC
1'000 MΩ min.
3'000 pF max.
1'500'000 h (MIL-HDBK-217F, ground benign)
According to Cleaning Guideline
www.tracopower.com/info/cleaning.pdf
All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated.
www.tracopower.com
September 20, 2023
Page 3 / 5
TEN 20WIR Series, 20 Watt
Environment
MIL-STD-810F
EN 61373
MIL-STD-810F
EN 61373
MIL-STD-810F
EN 50155
Copper, Nickel plated
Non-conductive FR4 (UL 94 V-0 rated)
Silicone (UL 94 V-0 rated)
Copper
Nickel (2 - 3 µm)
Tin (3 - 5 µm), matte
Metal Case
PCB Mount
THD (Through-Hole Device)
2" x 1"
Lead-Free Wave Soldering
265°C / 10 s max.
30 g
- Vibration
- Mechanical Shock
- Thermal Shock
Housing Material
Base Material
Potting Material
Pin Material
Pin Foundation Plating
Pin Surface Plating
Housing Type
Mounting Type
Connection Type
Footprint Type
Soldering Profile
Weight
Thermal Impedance
12 K/W typ.
10 K/W typ. (with Heat Sink)
- Case to Ambient
Environmental Compliance - REACH Declaration
www.tracopower.com/info/reach-declaration.pdf
REACH SVHC list compliant
REACH Annex XVII compliant
www.tracopower.com/info/rohs-declaration.pdf
- RoHS Declaration
- SCIP Reference Number
- Flammability (EN 45545-2)
Exemptions: 7a, 7c-I
(RoHS exemptions refer to the component
concentration only, not to the overall
concentration in the product (O5A rule).)
adacaa16-264a-497b-ab20-9b54c430be79
www.tracopower.com/info/en45545-declaration.pdf
Supporting Documents
Overview Link (for additional Documents)
www.tracopower.com/overview/ten20wir
All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated.
www.tracopower.com
September 20, 2023
Page 4 / 5
TEN 20WIR Series, 20 Watt
Outline Dimensions
50.8
Pinout
(0.40)
10.16
(0.40)
Bottom View
10.16
(0.30)
15.24
(0.80)
(0.60)
Insulated baseplate
(0.40)
20.32
10.2
5
5.6
6
(0.22)
7.62
2
(0.40)
4
(0.50)
(1.00)
3
1
12.70
25.4
10.2
(2.00)
Pin
Single
Dual
1
+Vin (Vcc)
+Vin (Vcc)
2
–Vin (GND)
–Vin (GND)
3
+Vout
+Vout
4
Trim
Common
5
–Vout
–Vout
6
Remote On/Off
Remote On/Off
Ø1.0
(Ø0.04)
Dimensions in mm (inch)
Tolerance: x.x ±0.50 (±0.02)
Tolerance: x.xx ±0.25 (±0.01)
Pin pitch tolerance ±0.25 (0.01)
Pin dimension tolerance ±0.10 (0.04)
© Copyright 2023 Traco Electronic AG
Specifications can be changed without notice.
www.tracopower.com
Rev. September 20, 2023
Page 5 / 5